Full Kaizen Transformation in Farm Markets
Implementing Continuous Improvement, Visual Management, and Designing and Measuring Performance Indicators
Full Kaizen Transformation
We implemented a Full Kaizen/Lean Transformation project in Farm Markets.
The project phases include the following:
- Studying the current situation and setting the future vision in ninety (90) Farm Market branches, to spread the concept of continuous improvement, visual management, and designing and measuring performance indicators.
- Analyzing branches based on profits and growth rates.
- Creating and improving standards (CPFR - Collaborative Planning, Forecasting, and Replenishment) for warehouses, and Mizusumashi (replenishment).
- Creating and improving Standard Work for salespeople and how to sell on the floor.
- Kaizen applications to reduce waste in warehouses (determining reorder point, safety stock, location coding system, barcode, arranging item list by location).
- Evaluating the 5S system in the central factory in Jeddah Industrial City, and conducting ABC analysis for existing items.
- Analyzing transportation and logistics movement (Fix Backhaul) and reducing costs.
- Training and knowledge transfer on Japanese Kaizen methodology, value stream mapping, waste reduction methods, and problem-solving using statistical analytical tools.
| Customer | Farm Markets |
|---|---|
| Year | 2020 |
| Nature of Work | Full Kaizen and Lean Transformation |
| Study | Current situation and setting future vision |
| Analyzing | Branches based on profits and growth rates |
| Creating | and improving standards for warehouses |
| Application | 5S System |
| Analyzing | Transportation and logistics movement |
| Training | Training and knowledge transfer on Kaizen methodology |
| Category | Data Management, Consulting, Training, Organizational Excellence, Content Creation, Kaizen |